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Production Know How
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29
Jul

‘Hand Operated Winnower’ Improved Rice Quality and Income


Mr. Dwan Khream is a small farmer of the Ri-Bhoi district in Meghalaya. Among other vegetable crops, he mainly grows rice on his 1.5 acre of land which falls under 50 per cent plain and 50 per cent sloppy categories- a prominent feature of the ‘hill farming’ in the NEH region. Despite good yield from paddy, Dwan did not make profit by selling it at nearby market as impurities mixed with rice due to traditional winnowing method had reduced the price of the paddy. Then, on advice of scientists, he used “Hand Operated Winnower” which made winnowing easier and resulted in better income.

Traditional winnowing

Total 5-6 labours are required to start traditional paddy cleaning where rice crop is beaten by two or three persons on wooden logs. After collecting the rice in big baskets, these are raised above the head by a person standing on a self-made bamboo-frames platform to clean husk and impurities from rice. Sometimes, the person has to stand long on the bamboo-platform to wait for a gust of wind. Under such threshing operation, the standing person has to balance himself against the flow of wind. Since the method of paddy cleaning is wind dependent, arrival of monsoon, or untimely rains, also got spoil the rice crop permanently. Other than this, many farmers use dao (chopper), spade, hoes, sickles, country plough, bamboo made leveller, and transporting baskets for different farm jobs. Following the age-old threshing technique, rice quality deteriorated, resulting into poor market price of the same crop.

Hand operated winnower
Agriculture Engineering Division of ICAR-RC-NEH Region, Barapani demonstrated ‘Hand operated winnower’ to few farmers in Meghalaya, so that they could clean paddy crop timely maintaining. Practically, the Hand Operated Winnower is a machine that uses fan blades, chain and sprocket arrangement to enable fan operations faster with little effort. Weighing around 29 k
26
Aug

Reporting

Calculate the following data to characterize the performance of the dryer: 

1. Average and standard deviation of the moisture content before and after drying.  

2. Total weight loss of paddy

3. Drying rate (%/h)

4. Increase in broken grain (i.e. percentage of broken grains before drying minus percentage of broken grains after drying)

5. Increase in cracked grain (i.e. percentage of cracked grains before drying minus percentage of cracked grains after drying)

6. Electric power consumption/Fuel consumption

26
Aug

Drying test

1.Paddy of a known source should be selected with grain moisture content that is typical for grain harvested in the area. 

2. The paddy should be cleaned to remove very few impurities (straws, etc).

2. Before loading the materials, mix the paddy and take at least 10 samples of the paddy of 10g each to determine variance in moisture content. 

3. In addition, sample of 500g of wet paddy is taken for laboratory analysis. If possible, take the entire weight of the paddy before loading.  

4. Load the paddy and start the dryer. Measure the time taken to load the dryer and dry the paddy down to 14% moisture content. 

5. If possible, measure power consumption with a watt meter and measure fuel consumption with a flow meter.  Alternatively, fuel consumption can be estimated by taking the initial weight or volume of the fuel and the final fuel weight after drying is completed.

6. During the drying process, measure drying air temperature with a thermometer at different locations in the dryer. After drying is completed, take the weight of the entire batch of dried grain.

26
Aug

Evaluation of grain dryers

1. After purchase or instalment of a grain dryer it is important to evaluate its performance.  

2. This is usually done by conducting a drying test. 

3. Drying tests are important because actual performance data are often different from rated performance that is provided by the manufacturer. 

26
Aug

Troubleshooting

1. A drying system can only maintain quality but it cannot improve the quality of paddy. 

2. When a dryer produces poor quality paddy it is therefore important to compare the paddy from the dryer with a reference sample from the same batch that was dried under controlled conditions, e.g. in an air-conditioned room, or in the shade by spreading a thin layer and frequently mixing.

3. Otherwise it is difficult to tell whether the low quality is caused by quality reduction that occurred before drying, e.g. during field drying, or in the drying system.

26
Aug

Conclusions for Economic Feasibility Studies

Considering the issues in the last two sections the following recommendations for economic analyses of mechanical drying can be made: 

1. Investing in a dryer for saving the crop. 

2. The problem is that in this case the fixed cost component of the drying cost (depreciation) per batch is very high because the dryer is only used in emergency, meaning a few times a year.

3. A dryer used only in emergency cannot be used economically.

4. Realistic data should be used for the annual dryer utilization considering alternatives like the option to Sun dry during good weather.

5. The price difference for wet and dry paddy needs to be sufficient to compensate for: the cost of drying; for the weight loss that occurs during drying; and to provide some profit for the operation.

26
Aug

Cost of drying

1. Case studies in Asian countries indicate that mechanical dryers with cost higher than 5% of the paddy value cannot be introduced successfully.

2. There is no point in listing cost numbers for different drying systems here since drying cost depends on many site specific factors and a “business plan” including a cost-benefit calculation is needed for each individual drying system considering the conditions of the locality.

3.Drying costs are composed of fixed cost consisting depreciation, cost of interest, repair cost, and opportunity cost, and variable costs mainly of fuel, labour, and electricity costs.

4. Depending on the purpose of the drying cost calculation, drying cost can either be stated as annual cost or as cost per unit of weight.

5. If the assessment is done to compare the dryer with other drying systems, e.g. with Sun drying, the cost per unit of weight is more appropriate, if the drying system is evaluated as part of the whole postharvest system annual cost figures might be more feasible. 

6. In the following, the cost is referred to one metric ton of dried paddy.

Total drying costs are composed of two components, fixed cost and variable cost.

 Total drying cost = Fixed cost + Variable cost

26
Aug

Weight loss in drying

1.During the drying process water is removed from the grains .

2. That means that after drying, paddy weight is lost and the dried paddy is to be sold since in most markets paddy is traded on a weight basis.

3. In markets, where paddy is still traded on a volume basis there is a similar effect since paddy shrinks in volume during drying also. 

26
Aug

Potential Economic Benefits from Drying

Depending on the prevailing frame conditions and the postharvest system the use of mechanical dryers might provide the following economic benefits                    

Economic benefit Pre-condition constraints:

1. Increased market value of the (higher quality) paddy 

2. Existing and significant price differentiation for different quality levels must compensate for drying cost plus weight reduction occurring during drying

3. Market access: Little differentiation of quality in the market. Little implementation of standards.

4. Quality markets still limited. a) Small batches of different varieties. b) Secured income from minimizing weather risk and c) Significant discount for spoilt or wet paddy, need to sell after harvest

5.Possibility of buying additional wet paddy. Discount would not cover drying cost Increased income from being able to process more grain in a given time  

6.Limited working capital

26
Aug

Economic aspects of drying

1. The use of mechanical drying systems offers so many advantages over sun drying like maintenance of paddy quality, safe drying during rain and at night, increased capacity, easy control of drying parameters and the potential for saving on labour cost. 

2. Reasons for failure of introduction of numerous drying systems have been attributed. 

3. The constraints can be grouped under headers related to technology, know-how, post-production system, management and economics.

4. Technology can be developed for know-how and management related issues can be addressed through capacity building measures, and post harvest system related problems by choosing the right technology options.

5. However, with respect to economics of drying, faces a problem, which is unique for post-production operations, namely the availability of sun drying as a simple and very inexpensive alternative.

6. In most cases pure economics therefore become the limiting factor for the introduction of mechanical drying systems.

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